Was not the problem, I was so sure it was. I can easily rotate the headlight 5-10 degrees just by tapping it. I'll check the tube, but I'm 99% sure my problem is the bushings.
Just found three, the first two seem better:
http://content.madirect.com/pdf/601701article.pdf
How to repair later C4 headlights be replacing the bushings
Make Your C4 See Well
Oh I remember fellow vette guys all loving either Mid America or Ecklers and hating the other. What's the word on that?
My 1994 just started doing this as well. It has stuck halfway when opening less than 10 times, and does the popping whenever I shut the lights. Even if I put the parking lights on without flipping the lights up, and then shut them off, popopopopopop.
I think there's a little feeler arm that...
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