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More info on C5 headlight problem I will install new bump stops, but unless they are significantly different size or shape, it won't make a difference. The one in place now is not damaged on the part that is working. I was able to get the light to work a few times, but every time it works it...

Know the problem-d on't know the fix Well, I disassembled more to get at the inner bump stops, and they were both badly worn. I turned them around, as they only wear on one side. Put the light unit back on, and tried it. The noise is gone again, but same problem. I also had noticed that the...

Brand new gears Yes, guys, this was a brand new motor with brand new gears that I used. Hard to believe they have stripped in 10 uses of the headlights. Something must have caused that failure, if that's what it is. I did not put in a brass gear. If this new one is stripped out already, I...

More info on C5 headlight problem I was reading some other forums, and found a suggestion. It was to raise the headlight a bit manually and then turn on the headlights. When I did this, it did raise by itself. The bad news is now when I lower it, I get the load rat-a-tat-tat that sounds like...

I have not found this problem on the forum, and I hope someone can help. I have a 2001 coupe that had a failed headlight motor on the passenger side. Replaced the motor with a new one, installed the wires in the existing connector. On reassembly, everything worked, up/down at least 10 times...