OK, the situation was simplified by accidently breaking the hose nipple off of the vapor seperator while reinstalling the tank the night before I was to fire the new motor. Since I couldn't get a new seperator in time, I sealed the broken nipple and left the gas cap off for venting. Have started the car and run it for an hour over 2 days with no gas smell in the garage. next, I will drill 2 1/16" holes in the cap for venting, run it like that and watch/smell for problems. i really don't want to spend $60 for a new VS and R&R the tank since if I don't have to.