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Early C4 Dash repair/recover

69MyWay

Well-known member
Joined
Jul 3, 2001
Messages
4,364
Location
Auburndale, Florida
Corvette
1969 Killer Shark
Hey guys, some of you know I am little by little getting my 85 (looks like a 91-96 on the outside), back together.

The dash looked like poopie ka-ka (as I will be teaching my newborn to say someday). Years ago it cracked. I had it covered in black by a local upholstry shop.

It looked okay, but the defrost vent was never really right. The vinyl pulled and distored there in the sun. So, I had put a piece of metal and screws there. That was years ago.


While after I sold the car it sat outside in the sun alot. The sun faded that black, and the screws rusted. It was awful.

Here was the solution (at least for now---it is untested).

I stripped the cover off the dash. It had a dozen cracks in the stock pad. I took a grinder to it and knocked down the high spots around the cracks. I then fiberglassed the upper shell and let it wrap around. (bose equiped, so no speakers in the dash).

This gave me a solid base to work from. I ground the high spots off that. Here is the big trick. I took tin foil and pressed it into the defrost duct, then put four layers of fiberglass in there. I popped it out after it dried, ground it down, and created a bezel.

We glued and stretched fresh vinyl over the dash, and I insterted the bezel in the duct. It almost looks factory stock. Good enough for this car, and using left over materials...about $15 in total cost.

Pictures later.
 
Cool Chris! You'll definately have to take pics. You did that rather quickly because I just saw your '85 with it's "old dash" at Octobervettes last weekend. You work quick :D Looking forward to checking it out.

Jay
 
Very hard to take pics of as the dust in the air, on the dash, and reflection of the glass made this tough...but you might get the idea.


Here is the driver side view.
 
Passenger side view.

Notice...NO speaker holes or grilles!

The defrost duct is now accentuated by an actual bezel. The bezel is serving one main purpose That is to keep the vinyl down and tight, and give a finished look to the hole. Otherwise, it would peel back in the heat of the sun, and or never really sink right into the defrost duct hole.

When I get the diff back in the car, I will roll it outside for some sunshine shots. I will get one from the outside looking in so you can see the defrost duct.
 

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