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Fuel Guage Questions

vetzs

Well-known member
Joined
Feb 28, 2003
Messages
63
Location
Las Vegas, Nv.
Corvette
64 Red Vert / 89 White Vert
I have been trying to dianose my non working fuel guage (64). Following are some things I've checked and some questions I have.....

1. Using John Z's 100 Ohm pot dianostic tool connected at the tank (tank disconnected) I can manipulate the fuel guage from empty to approx 1/4. Is this any indication of a bad fuel guage? Why only the small amount, could the pot be malfunctioning? Dig Ohm meter shows 97 Ohms on pot at it's maximum advance.

2. Using a dig. Ohm meter at the tank sender (veh. wiring disc.) I get approx 39 Ohm with approx 1/2 tank. This confuses me because as soon as I connect the tank and turn the key the fuse blows, without being hooked up the fuse stays intact. Plus as stated above I can hook a pot up to the wiring and get a reading at the guage. I thought the sender in the tank could only go "open" and not short out.

3. Last but not least I would like confirmation on the connections at the sender. There are two prongs of different sizes, presently I have the brown wire going to the larger of the prongs and the Black/p wire going to the smaller diameter prong. Black spade terminal is going to ground.

My best guess when all is said and done.... I need a new sender. What confuses me is that when I first bought the car a new sender was installed and within a few miles the fuse was blown. I've not looked into this since that time as I've had other priorities. Is it the old story...I don't want to think a new part could be bad?

Any answers or suggestions? Thanks...Dan
 
Check out the test procedure in the '63 shop manual. New senders are very seldom "bad". You may have some backward connections, if someone before you tried to adapt a 68 sender.
 

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