8
89ZZ4
Guest
Howdi Hi All! Short story long. Last spring pulled my 89 6spd motor with 11.5K miles on it and put in a ZZ4 crate with extremely low miles that I added the Mini Ram II/Headers/ZZ409 Cam +++ to. Problem was the heads were on so I didn't mess with them knowing they would be the restriction point in the set-up. Used the TPIS Stage 6 chip but then got started with a chip from Jeff while I got EASE software to run scans. Probably getting 360 flywheel. Winter hit got chance to get some ported 113 Dports with bigger valves and springs to cure the restriction.
Simple job for those of us with simple minds. Put on new heads
fired up then FIRE! Major clean up. Live in mechanic says AFPR is bad and the heads are crap. Off they come - one hung exhaust valve - to the machinst (not the one who built them) who declares
guide clearence too tight and the exhaust seats too small for the 1.60 valves but the Intake valves at 2.02 are OK the way they are set up. So $250 later I have new exhaust seats with corrected guides and everything is good to go. Another set of head bolts (went ARP) and gaskets. Won't start and stay running so it has to be the durn heads again. Before I had time to think- off they come and kid says put the ZZ4 original heads back on. He throws away the ARP heads bolts and says I can do a gasket match and a light clean up of the runners but no spring removal so I can't screw any thing up. Got yelled at by Terry and Chris at TPIS for taking off the heads without trouble shooting. Too late.
Did gasket match and cleaned up runners using a simple dremel and some STD Abrasives stuff. Using some ingenuity I opened the valves to ensure perfect clean up of the mess and discoved to my suprise that the ZZ4 crate heads have (1) fully radiused valve seats and (2) both the Intake and Exhaust valves while stock and not necked down do have a 30 degree back cut on them so when you figure they have the Hot Cam Springs these are not just old 113 Dport castings as came from the factory in 89. On they go (this time with new APRs and the FelPro 1010 - Poopi - still no start and the no compression feeling. Break down buy compression tester. Kid says maybe the head gaskets old man and I say 1010s are a match. 185 to 190 psi all around. Buy Summit leakdown tester. 2% then a couple of 7% then one at 12% (Very marginal in my opinion) THEN 25+% on #2! So out it's going to come.
What screws up some rings with only 5,000 miles on them - what did this inept tinkerer do????. OK the questions.
1. Pull motor transfer all stuff to the original motor (Cam, biggest heads, etc.) throw it in and go (remember original motor has 11,000 mile on it). Save ZZ4 for the future stroker. Cheapest Quickest Way.
2. Pull motor - send it to machine shop and do a simple 30 over job with stock pistons and build a 355? Next Cheapest but have to wait for work to get done.
3. Pull motor - send to machine shop and do the 383 now using the big valve 113 Dport heads.
4. Pull motor - do the 383 stroker and sell all three heads and put on set of TPIS AFRs. Means more fuel pump and injectors but the torque would handle the 3.33 rear gears well and I can kill myself at over 175.
OPINIONS PLEASE and don't say I'm a sick puppy. Can't get back to driving it til mid summer at best and Ken's got me beat by a counrty mile and then some. This things driving me over the edge.
Phil (aka 89ZZ4) soon not to be a ZZ4.
Simple job for those of us with simple minds. Put on new heads
fired up then FIRE! Major clean up. Live in mechanic says AFPR is bad and the heads are crap. Off they come - one hung exhaust valve - to the machinst (not the one who built them) who declares
guide clearence too tight and the exhaust seats too small for the 1.60 valves but the Intake valves at 2.02 are OK the way they are set up. So $250 later I have new exhaust seats with corrected guides and everything is good to go. Another set of head bolts (went ARP) and gaskets. Won't start and stay running so it has to be the durn heads again. Before I had time to think- off they come and kid says put the ZZ4 original heads back on. He throws away the ARP heads bolts and says I can do a gasket match and a light clean up of the runners but no spring removal so I can't screw any thing up. Got yelled at by Terry and Chris at TPIS for taking off the heads without trouble shooting. Too late.
Did gasket match and cleaned up runners using a simple dremel and some STD Abrasives stuff. Using some ingenuity I opened the valves to ensure perfect clean up of the mess and discoved to my suprise that the ZZ4 crate heads have (1) fully radiused valve seats and (2) both the Intake and Exhaust valves while stock and not necked down do have a 30 degree back cut on them so when you figure they have the Hot Cam Springs these are not just old 113 Dport castings as came from the factory in 89. On they go (this time with new APRs and the FelPro 1010 - Poopi - still no start and the no compression feeling. Break down buy compression tester. Kid says maybe the head gaskets old man and I say 1010s are a match. 185 to 190 psi all around. Buy Summit leakdown tester. 2% then a couple of 7% then one at 12% (Very marginal in my opinion) THEN 25+% on #2! So out it's going to come.
What screws up some rings with only 5,000 miles on them - what did this inept tinkerer do????. OK the questions.
1. Pull motor transfer all stuff to the original motor (Cam, biggest heads, etc.) throw it in and go (remember original motor has 11,000 mile on it). Save ZZ4 for the future stroker. Cheapest Quickest Way.
2. Pull motor - send it to machine shop and do a simple 30 over job with stock pistons and build a 355? Next Cheapest but have to wait for work to get done.
3. Pull motor - send to machine shop and do the 383 now using the big valve 113 Dport heads.
4. Pull motor - do the 383 stroker and sell all three heads and put on set of TPIS AFRs. Means more fuel pump and injectors but the torque would handle the 3.33 rear gears well and I can kill myself at over 175.
OPINIONS PLEASE and don't say I'm a sick puppy. Can't get back to driving it til mid summer at best and Ken's got me beat by a counrty mile and then some. This things driving me over the edge.
Phil (aka 89ZZ4) soon not to be a ZZ4.