Externally the TD 12bolt unit is the same
It does seem to be heavier, just from moving it and another one laying nearby around on the floor, but I would imagine this is a matter of a few pounds - possibly up to 5-10, which is tiny on a vette IRS, since that's sprung weight (bolted straight to the chassis). It uses all normal parts except the ujoints hooking up to the inner half-shafts I believe are different, since these become a flange type mount (I guess you call it, rather than the ubolt type deal - well, it changes anyhow
)
I would have LOVED a Ford 9" conversion! Couldn't find one. TD was supposedly developing one, but all the others I found were
non-IRS conversions. I understand giving up the enormous advantages of the IRS if you want to do 7 and 8 sec monster drag classes, but not for anything else. There ARE some custom houses who could alter an aftermarket 9" case and the spring mounts and whatnot to make a 9" IRS feasible, but they all apparently are "one-of's" and you could expect $10K+ for such an effort (and possibly months in R&D/testing time from a big specialist.)
Pretty much any time you can do some fancy heat treating and cryo processing, you are as far ahead as when using an untempered cutting edge on a tool versus one well tempered and stress relieved. It's ALWAYS a good idea. I'm more used to cryo treatments in the gun world and they deliver some remarkable improvements there. Peppy Estrada developed early higher-temp single step cryo treatment for his monster axles in the '70's just using dry ice and made them considerably stronger, provided he started with quality stock.
Some have apparently tried the sort-of Porsche/Jag custom conversions made new for street rods by company's like Heidt's, which are usually built around Ford 9". One street rod shop in El Paso I talked to about that, before I found Tom's Differentials, iterally BEGGED me not to do that to a vette though. They are apparently much longer, fore-to-aft, than the vette suspension and you have to do major body and frame surgery to install one of these impressive designs.
VBP has some outstanding driveline upgrades to make the structure capable of much more long term high horse power use without incident than the best stock ever was. They also make excellent front suspensions. Today I just got in their transverse leaf and tubular lower a-frame conversion for mine, to go along with my tubular upppers I installed last year.
That, and reinstalling my all-new PS system, will make a "fun" weekend...
I may go with Guldstrand's 5 link conversion for the rear though, although it's abouyt $2500 and a fair amount of surgery to install over the VBP upgrade set, which is only about $1100 for everything. I am still debating the upper rear control arm addition Tom's (and others) market as that REALLY is just a "disaster containment measure" and NOT a controlling mechanism under normal use and may even limit articualtion a little. I will go with Tom's 1480 half shafts.
You apparently CAN save money on driveshafts somewhat. Vette driveshafts from most authorities are about the last piece to fail since, well, unlike most designs, they don't really DO much - very little movement compared to a "normal" non-IRS suspension with constantly changing main driveshaft geometry.
Whatever you do, look at ALL options first and make wish lists.
Suspension and drivetrain can easily exceed $15K on a jsut decent effort.
Gotta run to work - no chance to proof read! Sorry!