GM's statement is that the C7 frame is 99lbs lighter and 57% stiffer than the hydroformed steel frame of the C6.
Where the 19 lb discrepancy is coming from, I have no idea. R & T got their info from GM, too. If we were just wild-ass guessing without any input from GM, you might be tempted to say that since aluminum is roughly 1/3 the weight of steel, then the new frame should be roughly 1/3 the weight of the C6 steel frame...but that doesn't take into account how much weaker many alloys of aluminum are than even mild steel.
When replacing steel with aluminum, if strength is to be maintained, a larger volume of aluminum will be required...which will somewhat negate that "1/3-the-weight" advantage. Ever seen an aluminum connecting rod vs a steel one? When they did the C6 Z06/ZR1 frame in aluminum to save weight, they didn't really have any extra room for adding aluminum volume and so ended up with a frame that, even with it's top permanently-fastened, was not as stiff as the standard open-top C6 steel frame. In 1997, the C5's hydroformed steel frame was a marvel of strength/stiffness, and it's still
very good, even by today's standards. I'll be
amazed if that "57% stiffer" is, in fact, when compared to the hydroformed steel frame rather than the Z's aluminum frame. We've all seen those manufacturing photos of them welding and flipping the new frame around. It didn't look so different that the load paths will have changed radically, and it's an open-top frame with no support up high, too. I may be wrong, and I hope I am, but I remain skeptical...and not just about frame stiffness, as you'll see below:
Returning to the subject of weight, I'm also wondering why, when "every gram had to fight it's way onto the C7", did the base car end up weighing the same as a C6 Grand Sport? To hear them tell it, they not only peeled 80-99(?)lbs out of the frame, but considerable additional savings were also found in sub-frames and suspension components, the seats, narrower wheels/tires, carbon fiber replacing GRP, and their list probably goes on and on. The only place that they'll admit that a few pounds were added is in the LT1 vs the LS3, yet there's that 3300+ lb C7 curb weight anyway. Why? If they're really telling us the truth, then something is just not adding up... ;squint: