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Callaway TT mods

malc350

Well-known member
Joined
Jul 6, 2002
Messages
337
Location
Essex, UK
Corvette
1996 LT-4 Z51 CE
Has anyone performed any of the usual TPi 350 mods on their TT with worthwhile results? I mean (comparatively) easy external stuff like: runners, intake, larger throttle body, heads (like Edelbrock's performer heads) ignition mods.

What's the best route for moderate improvements? Maybe I'm getting fed up with people saying my estimated horsepower output is cr*p - 400 ish (StanA estimated my power at around 430 with no cats so that's what I tell people).

Funny thing is that my lame amount of horsepower never fails to absolutely blow thair doors off!!!
 
Malc, While at Carlisle this past Summer, we discussed with the Callaway Engineers a few options - most of these are still on the drawing boards but intake and heads were mentioned as points of HP gains. The Callaway Wonderbar upgrade is also a possibility - as it is hopefully going to be reproduced for us :upthumbs

We will hopefully know more over the next few months -

Did you see SurfnSun's Dyno numbers :eek

Awesome!!!!!! :m
 
Malc, your 1st mod should be the wonderbar if it isn't already on the car. These cars make tons of torque inherently, mostly due to the configuration of the stock TPI set up. You can alter the the power band a bit by changes to the intake, plenum and runners. or more drastically by going to an intake like the Callaway 100+ or Mini Ram. Understand that by making drastic changes, other parts as well as the fuel and timming programming will be effected, therefore require proper mapping.

This kinda sums it up a bit :
http://www.corvetteactioncenter.com/forums/showthread.php?s=&threadid=38264
 
dyno1.jpg


Wonderbar is where its at Malc. :bang

Ive even got some high polished AZspeed runners and ported plenum I might be selling as well.
 
Dumb question from me

Hi again Surf, how would I know if I have the wonderbar - sounds like 90 is a year where some may have it, some don't?

Could well be interested if you're selling those parts - what sort of gain could I expect and what other mods would need to be done to make the most of these parts?
 
Just remember this..... Torque wins races.... Horsepower sell cars in magazines, and impresses friends racing dyno sheets....

I understand about the power on these cars as most have issues and are VERY slow when the second owners get them, even slower when the 3rd-4th get them... My first callaway had 8000 miles... I thought it was perfect and the car really was in all aspects. It felt OK untill I raced it and got beat by a 79 TA.... Talk about giving callaway a good name, and I think this is the case in general with these cars....

I quickly learned that the biggest damage done to these cars are by the people that work on them and have no clue about them. Its kind of "gee I always wanted to work on a turbo" sendrome...

I learned the car like the back of my hand, as you will definatly have to to own one of these, found I had a typical boost leak, fixed it and then the car was a screamer... The first owner probably really sold because of this minor thing, only accelerated and worsend by the delership he took it to that messed it up even worse... This stuff makes all the difference in the world... This is a tue mechanics car... Thats a fact and if you are not inclined to work on it, its probably not the car for you.

The advice given above are the right things to do if you want this car to shine like it should... None are too hard to do but are probably a bit confusing for a first timer on these cars.

Wonderbar... If they are not avalible from Callaway, you can modify yours to work about the same.... The wonderbar is an Aboslute must and a major improvment on these cars Dont do a thing until you do this first.... Good exhaust, a must.... If you are looking for max power.... The cats have to go as all they are is an accident waiting to happen from heat damage.... Raised FP... Pretty much necessary, but a must past this... Boost set about 13-14PSI... The car will run hard with just the above done...Bigger runners and plenum are the final touches and are optional... They will increase your spool up, and your limited RPM range a bit while adding a small percentage of power. I dont remommend messsing with the TB. You will be very fast with this combo and wont have to redesign the car or touch the internals on an inherantly reliable engine.

I would not deviate beyond this above on the car unless you break it one day as this combo is reliable and fast... A small addition al race fuel mixed with your 93 to insure that you dont detonate, 12-14 PSI will get your roughly 500HP 700FT LBS to the wheels when tuned right and has a usable RPM of about 5500. Not much will hang with this short of a total race car... Those wont last long either... This will...



malc350 said:
Has anyone performed any of the usual TPi 350 mods on their TT with worthwhile results? I mean (comparatively) easy external stuff like: runners, intake, larger throttle body, heads (like Edelbrock's performer heads) ignition mods.

What's the best route for moderate improvements? Maybe I'm getting fed up with people saying my estimated horsepower output is cr*p - 400 ish (StanA estimated my power at around 430 with no cats so that's what I tell people).

Funny thing is that my lame amount of horsepower never fails to absolutely blow thair doors off!!!
 
Re: Dumb question from me

malc350 said:
Hi again Surf, how would I know if I have the wonderbar - sounds like 90 is a year where some may have it, some don't?

Could well be interested if you're selling those parts - what sort of gain could I expect and what other mods would need to be done to make the most of these parts?

Malc, the only way to tell if you have the upgraded wonderbar is to take a pic of it and show us. 90Callaway(Kevin) has the 1990 version of the upgrade on his car so he could better tell you what it looks like. The 88-89 were different as they were the mass air cars with the intake under the passenger headlight.

Here is an overhead shot of my "big" wonderbar.

w3.jpg
 
Thanks for the tips guys

Looks like I can get a ton of power (more importantly torque) for a lot less than the £10,000 (approx $15,000) it takes in this country to get 500 bhp / 550 lbs/ft from a ZR1 by stroking it to a 368.

I originally bought this car because it's so rare and it may have been my only opportunity to own one (especially in the UK) Now I know it's something special.

Looks like I'll be really hanging on soon...


Got to sign off now, though I don't want to, 'cos I've been working on my computer (web designer) since 9am. Won't go for a drive tonight with my square eyes.

Going on a 140 mile round trip tomorrow night to Surrey Corvette Club - few ZR1s and a new Z06 there. Wonder what I'll meet on the motorway for a bit of fun...?
 
Re: Thanks for the tips guys

malc350 said:
Going on a 140 mile round trip tomorrow night to Surrey Corvette Club - few ZR1s and a new Z06 there. Wonder what I'll meet on the motorway for a bit of fun...?

Make all of us B2K owners proud - Sounds like a blast!!!!!!

Remember : pics :beer
 
Chris I got under the car and you really cant see it. The susupension sits in the way and that front frame rail isn't even visible. :(
 

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