Hmmm,
Not sure if I'll be much help to ya, I had a 93 and at 146,000 miles the original IAC was still installed, and had no problems.
I remember reading about the IAC and how careful one had to be when it was out of the throttle body, care had to be taken to not turn the threaded portion.
There was also an idle relearn procedure when installing a new IAC:
Went something like this, start engine let idle for about 10 seconds, then shut off, repeat 3 or 4 times until idle smooth and RPM was consistent. Does that sound right to you?
In respect to your question about if it's needed, I think you probably (in a roundabout way) answered that question already, without it the idle control won't be correct, and hence poor idle characteristics.
Now that brings me to another point, when cleaning the throttle body, it's noted that you removed the IAC to prevent damage, however, I think, (the key word here is think) that there is an air port that the IAC pintel goes into, this is how the idle is controlled. If dirt from the throttle body cleaning runs into that port, it may be restricting the port. Just trying to guess what could be going wrong. That many IAC's having to be replaced just doesn't sound right, I don't believe I have heard of many having to do that.
Also, how were you able to determine that the IAC was bad? Or was it assumed it was bad because of the poor idle characteristics.
Is there a test procedure, if I remember correctly there is a setting measurment of the pintel. At least in the latter years (1993) that I had.
vettepilot