Bernie (BWMurph) found someone local to repair my cracked valve cover locally and at what I thought was a reasonable enough cost.
Got the cover back last night and only had to file down a bit of the welding bead that was up on the gasket surface area. Filed it down flat and smooth and got the cover back on the car this morning.
The guy welded it from the inside and you can still see the crack line slightly from the outside of the cover but it wasn't too bad. Once it was back on the car and with the temp send wire running right above it and the vacumn line also running just above that area it's not noticable at all unless you really lean down over the motor and look hard for it. Even with that, you pretty much need to know the crack was there and what you are looking for or else I think you would miss it. I'm guessing 99% of the people ever looking at my car will never notice it.
i'm still going to look for another set of original covers without the casting flaw if I can find a pair at a reasonable cost simply because I know the crack is there and it will always bother me but I'm in no rush.
Here are pics of the cover. The first three show the crack before repairs since luckily Bernie shot a few pics of it after he took it home with him. The others show the repaired cover than the cover on the car showing it's not very noticable:
http://69.253.166.197/page1/page76/page89/page89.html
Got the cover back last night and only had to file down a bit of the welding bead that was up on the gasket surface area. Filed it down flat and smooth and got the cover back on the car this morning.
The guy welded it from the inside and you can still see the crack line slightly from the outside of the cover but it wasn't too bad. Once it was back on the car and with the temp send wire running right above it and the vacumn line also running just above that area it's not noticable at all unless you really lean down over the motor and look hard for it. Even with that, you pretty much need to know the crack was there and what you are looking for or else I think you would miss it. I'm guessing 99% of the people ever looking at my car will never notice it.
i'm still going to look for another set of original covers without the casting flaw if I can find a pair at a reasonable cost simply because I know the crack is there and it will always bother me but I'm in no rush.
Here are pics of the cover. The first three show the crack before repairs since luckily Bernie shot a few pics of it after he took it home with him. The others show the repaired cover than the cover on the car showing it's not very noticable:
http://69.253.166.197/page1/page76/page89/page89.html