We really thought the 1 5/8-inch headers would work best, because our Light Speed LS1 was stone stock. But we should have known that Steve’s been around awhile and his knowledge base on these Gen III engines is extensive. So our first comparison was with the 1 5/8-inch headers versus the Vette iron manifolds. We did not include a full dyno comparison of these headers, because you can see from the peak numbers that this smaller header ran acceptably against the stock Vette manifolds. However, the average torque and horsepower numbers are actually very close. The headers enjoyed a larger 2 1/2-inch exhaust pipe compared to a compression-bent 2 1/4-inch system for the iron manifolds, and the Flowmaster mufflers remained the same for all the tests. Hmmmm….
We decided to test the next larger set of 1 3/4-inch TTS headers to see how well they performed. This time, the numbers were a bit more rewarding. These larger headers only equaled the horsepower of the iron Vette manifolds, and the peak torque was up 5 lb-ft, the average torque (which is the real key to any comparison) increased slightly, yet average horsepower was up negligibly.
Next, our intrepid dyno-tester Ed Taylor bolted on a set of 1 7/8-inch headers, which would seem on the surface to be much too large for a stock engine at this horsepower level. Once again, we’re learning that the LS1 is a different animal. Average torque and horsepower increased marginally, yet we made the highest peak power level of 402 hp-up 6 hp over the best the 1 5/8-inch tubes and the iron Vette manifolds made.
The amazing performance of the stock iron Vette manifolds prompted us to test a set of iron F-car manifolds, which are significantly different from the Vette pieces. Here, the performance was dramatically down, dropping an average 9 hp, 9 lb-ft of torque, and 12 peak horsepower compared to the Vette manifolds. Clearly, there is a significant difference between the two iron manifolds. If the Vette manifolds will work in your chassis, there’s much to be said for these off-the-shelf pieces.