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Ken, I installed the TSF4 fan switch today. Like you said, it was a very easy job, and the part can be reached with hood open. Lost only a small amount of coolant during the swap. Ran one test with it installed. Closed at 221 degrees F, and reopened at 213. This is much better than 238. Thank you for all your help.
Also replaced the pigtail connector to the aux fan switch with a Napa FSC10. The old part cracked when I squeezed it. Here are the available part numbers for this connector; BWD/Carcraft PT770, Standard S550, or Napa FSC10. Napa had the part in stock.
You obviously have plenty of cooling ; my only concern would be whether the Aux fan is rated for the sort of use it is getting ; with std 238 degree switch it was only intended to run in extreme conditions.Here is my observation : in these conditions the main cooling fan will never kick on ( if AUX fan is capable to decrease the temp or stop the increase of the temp )
I think there is something wrong here , trying to cool the car with aux fan..
Here are the results of a simple stove test with the TFS4 fan switch and a 50/50 mixture of coolant.
Closed / open temp in degrees F
Test 1: 219.8 / 199.7
Test 2: 220.2 / 199.8
Test 3: 220.3 / 199.8
I was expecting results closer to 215 / 200. However, 220 is better than 238. This will allow the aux fan to kick in ahead of the primary fan which is controlled by the ECM. Unless we get a few warm days, installing this fan switch will need to wait till next year. Appreciate those who posted key input that helped us all better understand these fan switches.
Excellent feedback!!! I really like this modification along with changing the thermostat to 180 degrees.