Let's start with the starter. What could have happened is that the solenoid decided to commit suicide. If this happened and it burned out, it shouldn't turn at all. The pinion or flywheel teeth might be broken causing very noisy engagement, which convinced you to stop. This can be checked pretty easily by looking for broken pieces in the transmission cover. Depending what you have, this is called a clutch cover (manual tranny) or a torque convertor cover (auto). Valve adjustment procedures are different for hydraulic and solid lifter camshafts. So which do you have? This should be done under a roof because you are going to take off the valve covers and don't want any excessive dirt. With the money you spent on the engine, you don't want to louse anything up, so check with the shop that did the work. If they didn't set the clearances right, you probably have some sort of restitution. I can't imagine this problem showing up after 5,000 miles and not sooner, though. Had you noticed any excessive oil consumption? Also, what carb are you running? I don't want to speculate on the worse thing, but here goes. If the engine was starved for oil long enough (start up is hell on the motor), the piston(s) might have seized in the bores and/or the piston rings galled them. I think this would have only happened though, if you laid on the starter excessively. There are some shops that have small probes that can look down into the bores via the spark plug hole and see if anything is amiss, if you are unsure about they're condition. I hope that it's nothing serious. --Bullitt