Expanded read of Sports Car International Article.
Here's the deal: A key measure of a shocks perfomrance is its force vs. velocity curve, which charts a shocks resistance(force) to an impact of a given speed (velocity). While its easy to optimize one area of that curve when force is changed in one area some proportion of that force typically carries throughout the rest of the curve. In other words ...and heres the problem ...while you can design a shock to, say, provide excellent high speed control, you usually inadvertently end up adding too much force in the lower velocity ranges which can hurt handling or ride comfort.
Previous z06 shocks suffered from one particularly problematic area of their curve, the real world manifestation of which was abrupt body motion during rapid directational changes. To overcome this problem without creating new ones, Dave Hills team particularly Corvette Ride and Handling Development Engineer Mike Neal, worked closely with shock supplier Sachs to devise a way to alter specific areas of the curve without affection others.
To Neals absolute delight, much of the testing and development for the new shocks was done at Germany's famed Nurburgring.....
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The corvette team knew they were on the correct path when they were able to lap the circuit in less than 8 minutes---a time precious few road cars in the world can equal--while actually improving ride quality...As it runed out Chevy's elegant yet simple solution was found in revising the shock valves in a way that raised control at both the low end and the high end of the curve while reducing control in the middle..at arrangement that flies in the face of traditional shock absorber wisdom.
The on the road seat of the pants result of the new valving is that it gives more control without making the car abrupt. In fact the car is less abrupt in its motions yet more controlled. In comparision testing at Gingerman Raceway, a 1.88 mile 11 turn circuit in south Haven, Michigan, the differences between last years z06 and the '04 model was somewhat startling.
[after the road tester from Sports Car INternational pulled off 1.30's at Gingerman RAceway in the 2004 Z06..he jumps in a 2003 Z06 for comparision of the changes made..]
Here's his review:
Feeling totally comfortable and reasonably confident. I zipped off int he '03 at what I thought was a moderate pace to begin with. I accelerated through the Turn ONe Apex, flew down to turn Two, Taped the brakes, turned in and started accelerating. There are some bumps in Turn One's braking area and turn in point and the car felt immediately different from the "04. I had just stepped out of it, but undoubtedly owing to more moderate speed the significance of that difference didn't really register. The difference didn't register at Turn Two either because , being a slightly uphill, increasing radius turn, this right hander is forgiving and fast. Turn Three was a different story however.
Turn Three is a constant radius, slightly downhill 140 degree right hander. Though it doesn't descend much, there's enough of a drop to get the car slightly light. Thats where I spun the Corvette. Though no damage was done and I got right back on line, it certainly was embarrassing moment. Suddenly, and ever so graphically, the shock improvement registered. Six or seven more laps in the '03 followed by another stint in the '04 effectely etched the change into my cerebellum.
Compared with the '03 , the 04 z06 allowed me to attack each corner more aggressively because the car was more stable goin in, exhibiting decisively less body movement. And because it was more stable going into the corner, it was hooked up better through the middle and coming out. The diminished impact of yaw and roll was particularly noticeable in quick , transient maneuvers and in those areas where the road surface was bumpy or less consistent. And all of this from innovative shock valving! Andy Pilgrim was the correct, the difference really is incredible.