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Many
people
I'm sorry but the statement that "many people" have drilled thermostats is not true.
Some do but most don't.
It is urban legend that drilling thermostats offers any practical improvement in cooling system performance.
A lot of the "high performance", "super cooling" thermostats have holes in them that allow fluid to circulate even when the thermostat is closed.
Hib is correct that you do not need to drill holes in order to purge air from the system.
That will happen over time: fill it up, run it until the thermostat opens, fill it again. Repeat until full.
The reason I put holes in mine, is because the engine temp would tend to "spike." I have a 180 thermostat. By the time cool fluid was in the block, my temp was 220. By the time the thermostat closed, my temp was down to 150. It would bounce around like this the entire time I was driving (hour long trips).
I now have a much more stable engine temperature.
:dance Plus
fill once and you are done
In all fairness to Hib, he is correct that you will need to check the level in your coolant recovery tank several times after a fresh fill of the system, drilled thermostat or not. It does usually take several stop/start/hot/cold cycles to get all the air out.
Maybe a dumbazz question but if the thermostat were to stick closed, wouldn't holes aid in the engine not overheating as badly?