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will not crank untill it cools downIf you mean it won't crank, it's probably a weak starter solenoid, or the positive and negative cable ends need to be cleaned for good contact (or both).
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Solenoid click or no click?
Yes, this has happened to me as well. No fun in the middle of Wyoming at some barren rest stop.:eyerole
My solution was to replace the starter with a lifetime guarantee one. For purists, I kept the original and used another old Chevy starter as a core. Recommend you get a starter used in 1) 3/4 ton truck-same year or 2) Impala wagon same year. These starters are tough and heavy-duty. I also wrapped mine with a blanket to ward off the heat. I got the velcro one, but I also bought those long stainless steel zip ties as I wasn't too confident in the velcro over the long term. Here's a link:
http://store.summitracing.com/egnse...=starter+blanket&searchinresults=false&N=+115
So, for a couple of hours and about $120 I cured my problem. Suggest you also clean the terminals (since you are in the battery box to disconnect power) and check your ground connections (remove/clean/replace). My engine mount to frame strap was also slightly loose. Oh-one other thing-I also got one of those spark plug heat boots, cut out the little metal ring, and ran that along the solenoid wires. No more heat soak issues here!
Rick
:gap
I ordered one for a 96 chevy truck ,light wieght high tourqe and ive havent a starting issue since.