Dear Hammerdown, First off let me say I did not mean to infer you were lazy, thank you for not taking offense. But I have tried to help people with simple problems and instead of going through a few diagnostic steps, they said, "screw this, I'm getting a regular carb and distributor and getting rid of this computer."
Now, on to your problems:
1. The pinging is a head scratcher. The car only has 8.25:1 compression. You say you replaced the heads. What did you use? Also, what have you tried with the timing?
2. With 125k miles, I'd say the stock exhaust is a prime candidate for replacement. My stainless headers were rotted out and leaking right where the primary tubes come together and I'm sure the cat was clogged when I got the car several years ago at 85k miles. With your poor milage, I bet the exhaust is your main culprit.
3. You can go agead and get rid of the EGR and AIR if it will make you feel better. It won't cause you any problems (except possibly with the state).
4. The TH350C is a good transmission. As others have said, the computer controls the lock up but it is a simple thing to control it manually. The only problem with that is that you have to remember to turn the lock off when you are stopping!
God bless, Sensei
#1 With the low compression of the engine it should take 87 octane easily, but it won't! And still at times pings on Premium, especially if it turn on the AC in the Summer months.
About the heads, what I meant was... I had the originals totally rebuilt, valves, guides, springs etc I also installed another OE profile cam and lifters. When the heads were off I noticed little to no carbon build up on the pistons. And as clean as the spark plugs are now I can be assured there's very little build up so that eliminates the ping is coming from carbon.
#2. I did weld up one small spot on the OE header, where the primary tubes come together. I must get the CAT off the car and knock the inners out, THIS could very well be an issues with some blockage/flow and not letting the hot exhaust gas out.
#3. The air pump and EGR are coming off for sure. No worries with the state as it's always well under the 5000 mile limit for emissions per year. I'm just not sure if the two plugs going to the air pump send info to the computer > (CEL coming on).
#4. The 3-speed auto is fine, not sure I like the idea about manually controlling the lock-up.
> I have no problem leaving the computer in the car, I just don't want it to control the carb or distributor/timing...so would it still properly controll the tranny if I installed a non computer carb and HEI?
* I'll be the first to admit I'm not one to fully understand the operations of this system and, I know it's simple compared to todays standards but...could some component of the system be sending a (rich) condition to the carb leaning it out, making the combustion temps hotter then usual and also maybe advancing the timing causing the ping issue?
Since new and all the years owning my car, it only tossed up a CEL 3-times. Two times for an O2 sensor I happily replaced. And once for the TPS in the carb I also replaced. I've also replaced the EGR-twice. This never helped the ping issues or the occasional rough idle OR bad fuel mileage.
Thanks for any further feedback...Ray