Alternator Buzzing Humming with engine and ingnition off
I have solved my humming/ Buzzing problem on a 2003 Volkswagen New Beetle 2.0 AVH GLS 2dr Hatchback . Humming was coming from the alternator, but I was not sure that it was caused my brand new Re-Manufactured alternator, as this new alt was putting out 14.38volts as it should, when the engine was running. But Alternator humming with the engine off and key out, was draining the brand new battery (02/16 WM MAXX 5yr) from 12.68v to 12.22 volts overnight. (tested over just one cool (say 45F) night.)
Took the Alt off and to local auto parts store to have checked out...It checked out as GOOD. However, they had not seen a humming Alt before. So we (me and five others) looked on as the boss used a jump start kit to energize the alt and it buzzed away. Also this caused the Non-Clutched pulley to not spin freely when energized, but smooth and free spinning when Not energized. The rectifier was suspect, but I believe that a diode soldered in place internally during RE-MANUFACTURING was/is the problem (part of the "Diode Trio".)
So I left parts store with a new $200 Ultima 90amp Alt. + $46 core and my Eb@y Re-man, $100 90amp, no-core chg, batt. killing, pos. The guys at the store did not rub it in about my bad online order.
External temp using inferred "laser" of the cheaper bad Alternator=165 F exterior housing and 205 F interior windings. New Ultima Alt = 75F exterior and 83F interior, all tested when engine running @ idle and block at 156F. Bad Alternator Running HOT and putting out 14.31 volts.
As a side note; The bolts on the back of the bad Alt were switched (longer one on B+2 instead of B+1) which it does not matter for power purposes (come from the exact same source/inner frame pwr block of alternator,) just getting the Battery wire to hook up was a stretch.
I testing the smaller two wires (called field and sensing wires) on both alternator's rectifiers (not from the cars wiring harness connector plugs, but on the Alternators plug socket themselves, alt installed on car and B+1 Cable to Batt Pos. connected) while installed on car, engine off, key out, doors closed. I was getting 11.67volts FIELD (with ignition OFF, Key out,That's BAD) and 4.42volts Sensing wire (Bad again) when the replaced alternator is now giving me 0.01volts Field and 12.33volts Sensing wire. The previous numbers have been reviewed, are correct and have not been transposed or mislabeled.
I know its a long post. It is my first post. I spent over a week thinking my issue was electrical shorts in wiring harness, relays, Pwr control Module (PCM) anything and everything BUT a NEWLY purchased and yet BAD ALTERNATOR. Very little online about the subject.
I hope this helps someone.
BD
Understanding Alternators. What is an Alternator and How Does It Work