It was warmer today, and sunny, so I decided to take much of the day off to run a longer test.
I checked with the boss, and being that he's a car guy too, I got to move on down the highway.
So, after a 150-mile trip all over south-central Ontario, with the heat shield in place and the intake bolts tight, and with plenty of stops to test out the hot-start problem, I can report that all is well and ready for the trip to CruiseFest.
Near the end of the run, I decided to see if I could re-create some of the original problem. I shut the electric fans down about two miles from a coffee shop, and then shut the engine down very warm, when I got there. I didn't drain the bowls by shutting off the electric fuel pump early.
After 20 minutes, I came out and it fired just fine......BUT....just after pulling on to the road it coughed and died. It took about 30 seconds to get it going again, with lots of fuel-smell evident. The fans quickly brought it down cool again, and there were no more problems after that.
I'm convinced that high under-hood heat combined with perhaps some vacuum leakage due to the loose intake bolts contributed to the problem. During the above experiment, I saw no blue, black or any other colour of smoke. I think the fuel was just percolating in the bowls.
I think this problem has been beaten into submission.